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真空氣淬/氮化多用爐

PJQD-真空多用爐應用于航天/航空、兵器、汽車、電子、機械工業等領域.PJQD -真空多用爐具有6-12bar氣冷功能的單室臥式真空熱處理設備,適用于高速鋼、高合金鋼工模具等材料的淬火,軟磁材料、鈦合金的退火及高溫真空釬焊等多種真空熱處理工藝

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        真空氣淬/氮化多用爐

產品名稱:真空氣淬/氮化多用爐

Product name: true air quenching / nitriding multipurpose furnace

 

PJQD-真空多用爐應用于航天/航空、兵器、汽車、電子、機械工業等領域

PJQD- vacuum multipurpose furnace is used in aerospace / aviation, weapons, automobile, electronics, machinery industry and other fields.

PJQD -真空多用爐具有6-12bar氣冷功能的單室臥式真空熱處理設備,適用于高速鋼、高合金鋼工模具等材料的淬火,軟磁材料、鈦合金的退火及高溫真空釬焊等多種真空熱處理工藝

PJQD-vacuum multi-purpose furnace with 6-12bar gas-cooled single chamber horizontal vacuum heat treatment equipment, suitable for high speed steel, high alloy steel die quenching, soft magnetic materials, titanium alloy annealing and high temperature vacuum brazing and other vacuum heat treatment processes

應用于各種鋼制機械零件、汽車配件、模具材料等進行氣體滲氮、氮碳共滲

It is used in gas nitriding and nitrocarburizing of all kinds of steel mechanical parts, auto parts, die materials, etc.

 

由真空主體(真空腔體,真空機組,熱攪拌,氣體外循環快淬系統,)溫控系統,氫探頭氮勢測量系統,質量流量控制系統,PE氮化專家控制系統等組成

It is composed of vacuum main body (vacuum cavity, vacuum unit, alternating gas cooling heating chamber, hot stirring, gas external circulation rapid quenching system,) temperature control system, hydrogen probe nitrogen potential measurement system, mass flow control system, PE nitriding expert control system, etc.

 

特點

1; 可應用于多種熱處理工藝

It can be used in a variety of heat treatment processes.

 

2; 內加熱設計,高效節能

Internal heating design, high efficiency and energy saving

 

3; 控制系統采用德國頂級品牌保證產品質量均勻一直穩定

The control system adopts the top German brand to ensure the product quality is uniform and stable all the time.

 

4 PE氮化專家系統可離線模擬氮化工藝、在線計算氮化層深度及硬度梯度

PE nitriding expert system can simulate nitriding process offline and calculate the depth and hardness gradient of nitriding layer on line.

 

5; 氫探頭氮勢測量系統,質量流量控制系統保證氮化工藝在線實時控制

Hydrogen probe nitrogen potential measurement system, mass flow control system to ensure on-line real-time control of nitriding process

 

6; 氮化后可進行快速氣冷,提高氮化層質量

Rapid gas cooling can be carried out after nitriding to improve the quality of nitriding layer.

 

7; 獨特物料后驅動系統保證驅動平穩安全可靠

Unique material rear drive system to ensure smooth, safe and reliable driving.

 

8; 整體設計按照歐洲安全標準

The overall design is in accordance with European safety standards.

 

配置選擇/Configure select:

爐型結構:單室臥式/單室立式

Furnace structure: single chamber horizontal / single chamber vertical  

 

真空泵組和真空計:進口/高品質國產

Vacuum pump set and vacuum gauge: import/ high quality domestic

 

真空度:中真空

Vacuum: medium vacuum

 

PLC:西門子/歐姆龍/三菱

PLC: Siemens/Omron/Mitsubishi 

 

溫控儀表:歐陸/導電

Temperature control instrument: European/Shimaden

 

 熱電偶:S型分度號 /滲氮專用熱電偶

Thermocouple:Type S index/special thermocouple for nitriding.

 

記錄儀:有紙記錄儀/無紙記錄儀

Recorder: paper  recorder/paperless recorder

 

人機界面:模擬屏/計算機觸摸屏

Man-machine interface: analog screen/computer touch screen

 

電器元件:高品質國產/施耐德/西門子

Electrical components: high quality domestic/ Schneider/Siemens

 

 

產品 規格/ product specifications

注:特殊規格要求可根據客戶要求定制

Note: special specification requirements can be customized according to customer requirements

 

以下參數可根據工藝要求調整,不作為驗收依據,具體以技術方案和協議為準

The following parameters may be adjusted according to the process requirements and shall not be used as the basis for acceptance, depending on the technical scheme and agreement

 

 參數/型號

Parameter/ Model

PJ-QD446

PJ-QD557

PJ-QD669

PJ-QD7711

PJ-QD8812

PJ-QD9915

 有效熱區W×H×L

Effective hot zone

400×400×600

500×500×700

600×600×900

700×700×1100

800×800×1200

900×900×1500

 裝載重量 KG

load weight

200

300

500

800

1200

2000

 最高溫度 (℃)

Max.temprature

1350

1350

1350

1350

1350

1350

 爐溫均勻性 (℃)

Furnace temperature uniformity

±5

±5

±5

±5

±5

±5

 真空度 Pa

vacuum degree

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

 壓升率 Pa

pressure rise rate

0.5

0.5

0.5

0.5

0.5

0.5

  適用介質

Applicable medium

                   氨氣/氨分解氣/氮氣

Ammonia/ammonia decomposition gas/nitrogen.

  廢氣排放

exhaust emission

                   自動點火燃燒

Automatic ignition combustion

 控制方式

control method

              正壓/微正壓/負壓脈沖

Positive pressure/micro positive pressure/negative pressure pulse.

 淬火介質

quenchant

氮氣/氬氣

Nitrogen/Argon           

氣淬壓力 bar

Gas quenching pressure

12-25

12-25

12-25

12-25

12-25

12-25

               


  

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