真空雙室低壓碳氮共(gong)滲油淬爐
真空雙室低(di)壓(ya)碳(tan)(tan)氮共滲(shen)油淬(cui)(cui)爐,具(ju)有(you)滲(shen)碳(tan)(tan),碳(tan)(tan)氮共滲(shen)、油淬(cui)(cui)和加壓(ya)氣冷多(duo)種功能。主(zhu)要用(yong)來(lai)對模(mo)具(ju)鋼(gang)(gang)(gang)、不(bu)銹(xiu)鋼(gang)(gang)(gang)、高速(su)鋼(gang)(gang)(gang)、高合(he)金鋼(gang)(gang)(gang)工模(mo)具(ju)、淬(cui)(cui)火(huo)、退火(huo)、回火(huo)以及對中(zhong)、低(di)碳(tan)(tan)合(he)金鋼(gang)(gang)(gang)進行滲(shen)碳(tan)(tan)、碳(tan)(tan)氮共滲(shen)淬(cui)(cui)火(huo),多(duo)種真空熱處理工藝(yi)。可(ke)以實現一次強(qiang)滲(shen)碳(tan)(tan)、脈沖滲(shen)碳(tan)(tan)等(deng)滲(shen)碳(tan)(tan)方式及碳(tan)(tan)氮共滲(shen)等(deng)工藝(yi)
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真空雙室(shi)低壓碳(tan)氮共滲(shen)油淬爐
產品(pin)名稱:真(zhen)空雙(shuang)室低壓碳氮(dan)共滲油(you)淬爐
Name: Vacuum double chamber low pressure carburizing oil quenching furnace
用途:真(zhen)空雙室(shi)低(di)壓碳(tan)(tan)氮(dan)(dan)共(gong)(gong)滲(shen)油淬(cui)爐(lu),具(ju)有滲(shen)碳(tan)(tan),碳(tan)(tan)氮(dan)(dan)共(gong)(gong)滲(shen)、油淬(cui)和加壓氣冷多種(zhong)功能。主要用來對模(mo)具(ju)鋼(gang)(gang)、不銹鋼(gang)(gang)、高速鋼(gang)(gang)、高合(he)金(jin)鋼(gang)(gang)工模(mo)具(ju)、淬(cui)火、退火、回火以(yi)及(ji)對中、低(di)碳(tan)(tan)合(he)金(jin)鋼(gang)(gang)進行滲(shen)碳(tan)(tan)、碳(tan)(tan)氮(dan)(dan)共(gong)(gong)滲(shen)淬(cui)火,多種(zhong)真(zhen)空熱處理工藝。可以(yi)實(shi)現一次強(qiang)滲(shen)碳(tan)(tan)、脈沖滲(shen)碳(tan)(tan)等(deng)(deng)滲(shen)碳(tan)(tan)方式及(ji)碳(tan)(tan)氮(dan)(dan)共(gong)(gong)滲(shen)等(deng)(deng)工藝
Application: The vacuum double-chamber low-pressure carbon-nitrogen co-infiltration oil quenching furnace has various functions of carburizing, carbonitriding, oil quenching and pressure air-cooling. Is mainly used for carrying out carburizing, carbonitriding quenching and various vacuum heat treatment processes of die steel, stainless steel, high-speed steel, high-alloy steel tools, quenching, annealing, tempering and centering and low-carbon alloy steel. Can realize one-time carburizing, pulse carburizing and other processes, such as carburizing, carbonitriding, etc.
真空雙室低壓滲碳油淬爐具有
Vacuum double chamber low pressure Carburizing oil quenching furnace has;
1. 智(zhi)能化(hua),自(zi)動化(hua)程度高,可實現工藝運行一鍵啟動
Intelligent, high degree of automation, can achieve one-button start-up of process operation。
2. 符合(國家十二(er)五環保)規(gui)劃,明顯節能40-60%,無危險
In accordance with (the 12th five-year Plan of the State), the energy saving is obviously 40% to 60%, no danger.
3. 可實(shi)現(xian)自由(you)生產,隨時(shi)開爐(lu)(lu)停(ting)爐(lu)(lu)
Free production can be realized and furnace can be opened and shut down at any time.
4. 滲(shen)碳介(jie)質(zhi)消耗少(shao),可(ke)忽略不計
Less carburizing medium consumes and can be ignored.
5. 可實現盲(mang)孔(kong)滲碳和高溫(wen)滲碳
Blind hole Carburizing and high temperature Carburizing can be realized.。
6. 工件表(biao)面質量好,熱處理變形小,滲(shen)(shen)層均勻(yun),重復性好,無內氧化,無尖角過滲(shen)(shen)無炭(tan)黑(hei)等優點(dian)
The workpiece has the advantages of good surface quality, small heat treatment deformation, uniform layer, good repeatability, no internal oxidation, no sharp corner and no carbon black, and the so on.
特點 characteristic:
★ 專用(yong)的真空低(di)壓滲碳模擬軟件,智能高效
Special vacuum low-pressure carburizing simulation software, intelligent and efficient
★ 加(jia)熱(re)元件沿(yan)加(jia)熱(re)室圓周360°均勻(yun)布置,溫(wen)度(du)均勻(yun)性(xing)高
The heating element is uniformly arranged along the circumference of the heating chamber by 360 degrees, and has high temperature uniformity.
★ 采用外絕(jue)緣結構,杜絕(jue)滲(shen)碳炭黑污染(ran)
The external insulation structure is adopted to eliminate the pollution of the carburized carbon black.
★ 淬火(huo)攪拌機構變(bian)頻調速且帶有導流(liu)裝置,冷卻均勻性好、工(gong)件變(bian)形小
★ 具有恒溫油淬火/等溫(wen)淬(cui)火/對流加(jia)熱/真(zhen)空分壓
Constant temperature oil quenching / Isothermal quenching / convective heating / vacuum partial pressure
★ 油淬火(huo)機構且帶有導流(liu)裝置,冷卻(que)速度快、工(gong)件(jian)變形小
The oil quenching mechanism with diversion device has the advantages of fast cooling speed and small deformation of workpiece.
★ 變(bian)頻攪拌淬(cui)火/上下竄動淬火/加壓淬火(huo)
Frequency conversion stirring quenching / up and down moving quenching / pressure quenching.
★ 滲(shen)碳氣體噴(pen)嘴(zui)沿加熱室圓周及前后均勻布(bu)置,滲(shen)碳層厚度均勻
Carburizing gas nozzles are uniformly arranged around and before and after the heating chamber, and the thickness of carburized layer is uniform.
★ 操作簡潔 編程(cheng)工藝靈活輸入(ru) 機械動作穩(wen)定可靠
The operation is simple and the programming process is flexible, and the mechanical action is stable and reliable.
★ 手動/半自動/自動 故障自(zi)動(dong)報警/顯示
Manual / semi-automatic / automatic fault automatic alarm / display
配置選擇/Configure select:
爐型選則: Selection of furnace type: |
雙(shuang)室臥式 Double chamber horizontal |
雙(shuang)室立式 Double chamber vertical |
|
中間隔(ge)熱門 :Middle septum hot: |
機(ji)械傳(chuan)動 Mechanical drive |
氣(qi)動 /Pneumatic |
|
石墨加熱元件與石墨氈復合屏合成結構(gou); Synthesis structure of Graphite heating element and Graphite felt Composite screen |
|||
真空(kong)泵(beng)組和真空(kong)計; Vacuum pump set and vacuum gauge: |
進(jin)口(kou) Imported |
高(gao)品質國(guo)產 High quality Made in |
|
淬火槽攪拌(ban)方(fang)式: Quenching tank stirring mode: |
漿葉攪拌 Pulp blade stirring |
噴(pen)嘴噴(pen)射 Nozzle injection |
二者疊(die)加 Superposition of two types. |
真空(kong)度: Vacuum degree: |
高真空 High vacuum |
中真空 Medium vacuum |
|
PLC: |
西門子 Siemens |
歐姆龍 OMRON |
三菱 Mitsubishi |
溫控儀表 Thermostat meter: |
歐陸(lu) EUROTHERM |
導(dao)電 Electric conduction |
|
熱電(dian)偶 : Thermocouple: |
S型分(fen)度號 S-type dividing number |
滲碳專用(yong)熱(re)電(dian)偶 Special-purpose thermocouple for carburizing |
|
記(ji)錄儀 : Grapher : |
有紙記錄儀 Paper recorder |
無紙記錄儀 Paperless recorder |
|
人機界面: Human-computer interface |
模擬屏 Analog screen |
計算機觸(chu)摸(mo)屏(ping) Computer touch screen |
|
電器元(yuan)件 Electrical component: |
高品質國產 High quality Made in |
施耐德 Schneider |
西(xi)門子 Siemens |
質量流量計 Mass flowmeter |
美國Mass Flowmeter; |
||
真空壓力傳感器(qi) Vacuum pressure sensor |
德國Vacuum pressure sensor; |
產品 規格/ Specifications:
注:特殊規格要求可根據客戶要求定制
Note: Special specification requirements can be customized according to customer requirements
以下參(can)數可根(gen)據工(gong)藝要(yao)求調整,不作為(wei)驗收依據,具體以技術方(fang)案和協(xie)議為(wei)準
The following parameters may be adjusted according to the process requirements and shall not be used as the basis for acceptance, depending on the technical scheme and agreement
參數(shu)/型號 Parameter/ Model |
PJ-ST446 |
PJ-ST557 |
PJ-ST669 |
PJ-ST7711 |
PJ-ST8812 |
PJ-ST9916 |
有效熱(re)區W×H×L Effective hot zone |
400×400×600 |
500×500×700 |
600×600×900 |
700×700×1100 |
800×800×1200 |
900×900×1600 |
裝載重量 (KG) Load weight |
200 |
300 |
500 |
800 |
1200 |
2000 |
最高溫度 (℃) Max.temprature |
1350 |
1350 |
1350 |
1350 |
1350 |
1350 |
爐溫均勻(yun)性 (℃) Furnace temperature uniformity |
±5 |
±5 |
±5 |
±5 |
±5 |
±5 |
真空度 (Pa) Vacuum degree |
4.0 E -1/ 6.7 E -3 |
4.0 E -1/ 6.7 E -3 |
4.0 E -1/ 6.7 E -3 |
4.0 E -1/ 6.7 E -3 |
4.0 E -1/ 6.7 E -3 |
4.0 E -1/ 6.7 E -3 |
壓升率 (Pa) Pressure rise rate |
≤0.5 |
≤05 |
≤0.5 |
≤0.5 |
≤0.5 |
≤0.5 |
移送時間 (S) Transfer time |
≤15 |
≤20 |
≤25 |
≤25 |
≤30 |
≤30 |
滲(shen)碳介質 Carburizing medium |
C2H2+N2 |
C2H2+N2 |
C2H2+N2 |
C2H2+N2 |
C2H2+N2 |
C2H2+N2 |
滲碳壓力 (mbar) Carburizing pressure |
5-20 |
5-20 |
5-20 |
5-20 |
5-20 |
5-20 |
控制方式(shi) Control method |
多級脈沖 Multi-pulse |
多(duo)級脈沖 Multi-pulse |
多級脈沖 Multi-pulse |
多(duo)級脈沖(chong) Multi-pulse |
多級脈沖 Multi-pulse |
多級脈沖 Multi-pulse |
淬火介質 Quenchant |
真空(kong)快速(su)淬火油(you) Vacuum rapid quenching oil |
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